Welcome to 
my Engineering
Profile!

I design, build, test, and validate mechanical and fluid systems across gas analysis, instrumentation, robotics, product development, sustainable energy, and advanced manufacturing. My work combines CAD, P&IDs, BOM creation, customer requirement translation, experimental testing, uncertainty analysis, and technical documentation.

Email: NickMorris.eng@gmail.com

Number: 973-525-0774

Work Experience

ASTG

Application & Technical Sales Engineer II

At ASTG, I work on gas analytical systems involving customer requirements, initial system design, BOM development, quoting support, P&IDs, analyzer integration, validation testing, and FAT support. I also contribute to R&D projects by testing analyzer performance, improving sampling designs, reducing uncertainty, and using data to support better engineering decisions.

Busy Bee Refills

Mechanical Engineer Consultant

At Busy Bee Refills, I redesigned a refill product to improve manufacturability, assembly efficiency, and production scalability. I managed component sourcing, created the BOM for the first production batch, and made design updates that reduced production cost by 20 percent and shortened build time by 90 minutes.

Boston University Robotics Lab

Mechanical Engineer

At the Boston University Robotics Lab, I worked on a fluidic actuated soft robotic catheter concept for biomedical use. I used CAD, Abaqus, COMSOL, prototype fabrication, and actuation testing to evaluate how the device could bend, deploy, and interact with fluid flow.


Instrumentation I Have Worked With

FTIR

Measures how gases absorb infrared light at specific wavelengths to identify and quantify compounds.

GC

Separates a gas mixture into individual compounds so each component can be measured as it exits the column.

FID

Detects hydrocarbons by burning the sample in a flame and measuring the ions produced.

PID

Uses ultraviolet light to ionize certain compounds and measures the resulting electrical signal.

BGA

Measures binary gas concentration by comparing the physical properties of a two gas mixture.

Particle Counter

Counts particles by measuring how they scatter light as they pass through an optical sensor.

CDRS

Uses laser light trapped in an optical cavity to measure trace gas absorption from how quickly the light decays.

Coulometric Oxygen Analyzer

Measures oxygen by using an electrochemical reaction that creates a current proportional to O₂ concentration.

Oscilliscope

Displays voltage over time so electrical signals, noise, and transient behavior can be analyzed.

Microcontrollers

Run programmed logic to read sensors, process signals, and control outputs in embedded systems.

Signal/Function Generators

Create controlled electrical waveforms used to test circuits, sensors, and measurement systems.

DAQ Boards

Convert sensor and instrument signals into digital data for recording, analysis, and control.


Industries I Have Worked With

Gas Analytics & Instrumentation

Experience with analyzer integration, gas sampling systems, validation testing, FAT support, calibration behavior, uncertainty analysis, and technical documentation.

Semiconductor

I have supported oxygen and moisture monitoring systems for semiconductor related gas applications. These systems required clean sampling design, material compatibility, low leakage plumbing, and reliable trace contamination measurement.

Nitrogen Monitoring

I worked on oxygen and moisture monitoring systems for nitrogen supplied to sensitive preserved materials. My focus was gas purity, analyzer selection, sampling design, leak reduction, and low level contamination detection.

H2 Power & Sampling

I have worked on hydrogen sampling systems where safety, pressure reduction, gas compatibility, and leak prevention were major design priorities. My work included sample flow design, shutoff behavior, plumbing layout, and electrical integration.

Carbon Sequestration

Gas analysis and monitoring systems related to CO₂ handling, sampling, moisture control, and process measurement.

Food & Beverage

I have supported gas monitoring systems used to check for contaminants such as O₂, refrigerants, benzene, hydrocarbons, and moisture. My work focused on sampling design, analyzer integration, and reliable contamination measurement.


Sustainable Energy

I have worked on sustainable energy projects involving biodigesters, food waste, filtered biofuel, and Rankine cycle energy conversion. I also supported gas analysis work connected to hydrogen, CO₂ monitoring, and biodigester related systems.

Biomedical Robotics

I worked on a soft robotic catheter concept for biomedical use. My work included CAD design, Abaqus FEA, COMSOL simulation, prototype fabrication, and actuation testing.